Agglomerated submerged arc welding flux SJ101G

SAW welding flux SJ101G



Name:                  Agglomerated submerged arc welding flux SJ101G

AWS:                   AWS A5.17/5.23 F7A2-EM12K F7A4-EH14

SAW wires:          EM12, EM12K, EH14, etc.

Power supply:       DC (DCEP), AC

Basicity:                 ≥1.8 BIIW

Graize size:           10-60 mesh (0.28-2.0mm)

Alloy transfer:       nearly no transfer of Mn, Si to weld metal

Category:             submerged arc welding of mild steel & low-alloy steel

Industry:              oil, gas pipeline construction, structural steel, pressure vessel, ship building, heavy machinery, spiral pipe mills, piling pipe, etc.

Description:         made by superior raw materials, can sufficiently meet the requirement of gas/oil pipeline welding (API grade 60, X65, X70). Fluoride based agglomerated welding flux. Easy slag removal. Excellent mechanical properties. High impact toughness. Even under high heat input conditions, weld metal has good impact toughness. Applicable for single wire, multiple wire welding. Highest welding speed is 1.8-1.9m/min.

Package:              damp-proof packing, 25kg/bag

Certification:          ISO
 
 

Chemical Composition of Flux (%)


SiO₂+TiO₂ CaO+MgO Al₂O₃+MnO CaF₂ S P
14-24 25-36 20-30 16-26 ≤0.03 ≤0.06


Mechanical Properties of Deposit Metal


Accompanied Wire Yield Strength ReH (δs) MPa Tensile Strength Rm (σb) MPa Elongation A (δ5) % Charpy-V lmpact Test (J)
-20℃ -30℃ -40℃
EM12 ≥420 500-620 ≥22 ≥90 ≥80 ≥47
EH14 ≥420 520-680 ≥22 ≥90 ≥80 ≥47


Attention:

1. We get values in data sheets from tests carried out in accordance to AWS and GB standard procedure. They only represent values we get under those conditions. They are not to be taken as guarantees. As to welding, individual test results may vary depending on experience & technique, flux type, base metal, joint preparation, flux preparation, ampere, voltage, etc. 

2. If welding fluxes are stored in improper environment or influenced by condensed moisture, anyway, they get damp, please dry them at 300-350℃ for 2 hours before usage.

3. Please clean the rust, oil, water on base metal before welding.

4. Add minumum 20% new flux when using recovered flux to avoid welding defects and maintain welding performance & mechanical properties.

5. Please control parameters properly, like preheat temperature, interpass temperature, cooling rate.

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